Corporate Safety Policy · Incident Investigation & RCA

Incident Investigation & Root Cause Analysis

This procedure establishes the mandatory framework for reporting, investigating, and analyzing all workplace incidents — including near misses, first-aid events, medical treatment injuries, and serious or fatal occurrences. It aligns with WorkSafeBC Part 3 (Division 10) and OSHA 29 CFR 1904 — Incident Investigation and Root Cause Analysis (RCA) standards to ensure systematic corrective action and regulatory compliance.

Review Cycle
Annual
Department
Health & Safety
Regulation
WorkSafeBC / OSHA
Version
1.0
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Program Overview

The Incident Investigation and Root Cause Analysis Procedure defines the mandatory steps all supervisors, joint health and safety committee members, and management must follow after any workplace incident. The goal is not to assign blame — it is to identify systemic failures in equipment, training, procedures, or supervision and to implement corrective actions that prevent recurrence. This policy applies to all employees, contractors, and subcontractors operating under company control.

All investigations must be initiated within 24 hours of the incident. The investigation team must include at least one person trained in RCA methodology (e.g., 5-Why, Fishbone, or Fault Tree Analysis). Findings, corrective actions, and closure timelines must be documented on the corporate Incident Investigation Report (Form IIR-01) and reviewed by the H&S committee within 14 days.

Scope & Applicability

This procedure applies to all company-operated sites, including head offices, satellite branches, manufacturing facilities, construction projects, service vehicles, and any off-site work locations where employees or subcontractors are performing work on behalf of the organization. All incident types are covered:

  • Near miss — any unplanned event that did not cause injury or damage but had the potential to do so.
  • First-aid incident — minor injury requiring basic first aid with no medical treatment beyond first aid.
  • Medical treatment injury — any injury requiring treatment by a physician beyond first aid (does NOT include simple diagnostic procedures).
  • Lost-time injury (LTI) — injury resulting in time away from work beyond the day or shift of the incident.
  • Serious injury or fatality — immediately reportable to the regulatory authority (e.g., WorkSafeBC Section 172 or OSHA 1904.39).
  • Property damage / environmental spill — damage exceeding $5,000 or any release reportable under environmental regulations.

All contractors and third-party workers under company supervision must follow this procedure. Subcontractors with their own equivalent investigation program may use their system if approved in writing by the company Safety Director.

Core Directives & Compliance Standards
  • 1Immediate reporting: All incidents must be reported to the immediate supervisor within 1 hour. Serious incidents (LTI, fatality, major property damage) must be reported to the Safety Director within 1 hour and to WorkSafeBC / OSHA within the legally prescribed timeframes (24–48 hours depending on jurisdiction).
  • 2Preserve the scene: Except to rescue injured persons or prevent further harm, the incident scene must not be disturbed until a lead investigator has completed an initial assessment and photo documentation. Violation of scene integrity may result in disciplinary action up to termination.
  • 3Investigation team composition: The investigation team must include: (a) the supervisor of the affected area, (b) a worker H&S representative or JHSC member, and (c) a person trained in RCA (internal or external). For serious incidents, a senior operations manager must also be included.
  • 4Root cause identification: Superficial causes (e.g., "human error") are not acceptable as root causes. The investigation must identify at least one underlying system failure — in training, engineering controls, procedures, supervision, or maintenance — using a recognized RCA method.
  • 5Corrective action closure: Each root cause must have a corresponding corrective action with an assigned owner and target completion date. All actions must be tracked to closure via the company incident management system. Actions cannot be closed without verification of effectiveness by the H&S committee.
  • 6Annual trend analysis: The Safety Director must aggregate all investigation findings and corrective actions annually (Q1) to identify recurring patterns and recommend program-level improvements to the executive leadership team.
Roles & Responsibilities
  • Workers & Witnesses: Report any incident immediately to their direct supervisor. Cooperate fully with the investigation team. Provide truthful and complete statements. Do not disturb the scene. Workers who are involved in the incident have the right to have a worker representative present during any investigatory interview.
  • Supervisors: Initiate the incident notification chain. Secure the scene and ensure no further harm occurs. Escalate serious incidents to the Safety Director within 1 hour. Participate on the investigation team for incidents within their area of responsibility. Implement interim corrective actions within 48 hours where necessary to prevent immediate recurrence.
  • Joint Health & Safety Committee (JHSC): Select or approve the worker representative for the investigation team for all incidents resulting in or having potential for serious injury or fatality. Review completed investigation reports and corrective action plans at the next regular JHSC meeting. Verify closure and effectiveness of corrective actions within 30 days of the target completion date.
  • Safety Director / H&S Manager: Oversee all high-severity investigations personally. Ensure RCA methodology training is current for all investigation team members. Maintain the corporate Incident Investigation Register. Conduct the annual trend analysis and present it to leadership. Liaise with WorkSafeBC / OSHA inspectors during external investigations.
  • Operations Managers / Executives: Provide resources — including budget, personnel time, and external expertise — required to complete investigations effectively. Review and approve corrective action plans with financial implications. Drive closure of overdue corrective actions. Hold supervisors accountable for compliance with this procedure.

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Implementation & Reporting
1 Immediate notification & scene preservation
Within 1 hour of incident: witness or injured worker reports to supervisor. Supervisor secures the scene, takes preliminary photos, and notifies the Safety Director if the incident is serious or potentially serious.
2 Investigation team assembled
Within 24 hours: Safety Director (or designate) confirms the team composition. Team reviews the scene (once safe), interviews witnesses, and collects physical evidence, documents, and any relevant training records. All interviews must be documented on Form IIR-02.
3 Root cause analysis performed
Within 7 calendar days: The investigation team conducts RCA using a standardized method (e.g., 5-Why, Fishbone diagram, or TapRooT®). Each causal factor is classified as direct cause, contributing factor, or root cause. At least one root cause must be a system-level (latent) failure.
4 Corrective action plan developed & reviewed
Within 14 calendar days: For each root cause, the team assigns a corrective action with an owner, a target date, and a method of verification. The plan is reviewed by the JHSC and approved by the Safety Director. Urgent corrective actions (e.g., lockdown of a dangerous machine) are implemented immediately.
5 Closure, verification & trend analysis
Continuous: The action owner implements the corrective action and notifies the Safety Director. The H&S committee verifies effectiveness on-site within 30 days of the target date. All documentation is filed in the incident management system. Annually, the Safety Director aggregates data for trend analysis and presents findings to leadership.

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