Training Program · Onboarding & Compliance

Co Op Student Placement Procedure

A structured program for integrating co-op students into manufacturing operations, ensuring both educational value and operational consistency through lean principles.

Review Cycle
Annual
Department
Human Resources & Operations
Compliance
Mandatory
Version
1.0
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Program Overview

This procedure establishes a standardized framework for onboarding, supervising, and evaluating co-op students within a manufacturing environment. It aligns with lean management principles, safety regulations, and operational efficiency goals while providing students with meaningful, skill-building work experience. The program ensures that every student placement supports continuous improvement initiatives and respects the host department's workflow stability.

Scope & Applicability

This procedure applies to all manufacturing departments hosting co-op students under recognized university or college cooperative education programs. It covers students in engineering, production operations, maintenance, and quality roles. The procedure does not apply to third-party contractors, unpaid interns, or summer students not enrolled in a formal co-op program. All placements must be pre-approved by the Operations Manager and Human Resources.

Core Directives & Workflow Rules
  • APPStudent placement must be approved by the Operations Manager and HR before any onboarding activities begin.
  • SUPA designated supervisor must be assigned within the first week of the placement; the supervisor is responsible for daily guidance and progress tracking.
  • OBJStudent work must align with predefined learning objectives and directly support active lean projects or operational improvement initiatives.
  • CHKWeekly check-ins are mandatory; the supervisor must document progress, address concerns, and update the placement log.
  • SAFSafety orientation and personal protective equipment (PPE) training must be completed before the student accesses any production floor area.
Roles & Responsibilities
  • Operations Manager — Approves placements, allocates supervisor resources, ensures alignment with production schedules and lean initiatives.
  • Human Resources — Manages all legal paperwork, confirms co-op enrollment, coordinates onboarding logistics, and maintains placement records.
  • Designated Supervisor — Provides daily task direction, conducts weekly reviews, completes mid-term and final evaluations, and serves as the student's primary contact.
  • Co-Op Student — Adheres to all workplace policies and safety rules, completes assigned tasks, participates in lean activities, reports issues promptly, and maintains a professional attitude.

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Implementation & Tracking
1 Placement Request & Approval — Department manager submits placement request to HR and Operations Manager for sign-off, including learning objectives and proposed duration.
2 Onboarding & Safety Training — HR conducts orientation; student completes general safety induction, PPE training, and any department-specific hazard awareness sessions.
3 Assignment of Lean Project — Supervisor assigns a specific improvement project (e.g., 5S implementation, cycle time reduction, waste walk) with defined deliverables and timeline.
4 Weekly Progress Reviews — Supervisor meets with student each week to review task completion, provide feedback, and adjust workload as needed. Reviews are logged in the placement system.
5 Mid‑term & Final Evaluations — Formal evaluations are completed at the midpoint and end of placement using the standard co-op student assessment form. Results are shared with the academic institution.
6 Document & Archive — HR archives all paperwork, evaluations, and supervisor logs. Lessons learned are captured to improve future placements.

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