Jig
A jig is a custom-made manufacturing device that locates and guides a tool—most commonly a drill, reamer, or tap—to ensure repeatable, accurate feature placement; unlike a fixture, a jig’s defining function is tool guidance, not just part holding.
In CNC machining and secondary operations, jigs are most useful where the process depends on tool-entry control rather than full CNC path control, such as drilling, reaming, tapping, boring, rework, and low-volume jobs where a dedicated fixture is not economical. A drill jig often uses guide bushings or a hardened template plate so the drill enters at the correct angle and center location, reducing operator variation and improving interchangeability of parts. On a CNC cell, true jigs are less common for primary milling because the CNC program already controls tool motion; the workholding role is handled by a fixture, while a jig may still be used for secondary hole-making, setup transfer, or odd-shaped manual operations. In millwork and panel assembly, a jig functions as a repeatability template for hinge cups, shelf-pin rows, dowel patterns, or edge-treatment operations, keeping hole spacing and edge offsets consistent across panels.
What is the functional distinction between a jig and a fixture?
A jig guides the cutting tool; a fixture only holds and locates the workpiece while the machine tool follows the programmed path.
Why are jigs still used if CNC already controls tool motion?
They remain valuable for secondary operations, drilling templates, rework, and low-volume production where path control needs a physical reference or where building a dedicated fixture is not justified.
What operations most commonly use jigs?
Drilling, reaming, tapping, and boring, especially when hole location repeatability is critical.