Maintenance & Reliability · PM Log

Parking Garage Carbon Monoxide Sensor Calibration

Critical procedure for verifying and adjusting fixed CO sensor output to ensure accurate detection of exhaust accumulation, timely activation of mechanical ventilation, and compliance with CSA 6.19 and ASHRAE 62.1.

Estimated Time
25 min/sensor
Difficulty
Advanced
Regulation
CSA 6.19 / ASHRAE 62.1
Version
2.1
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Purpose

To verify and adjust the output of fixed CO sensors to match a known reference concentration, ensuring accurate detection of exhaust accumulation and timely activation of mechanical ventilation systems, thereby maintaining airborne CO levels below 25 ppm (long-term) and 50 ppm (short-term) thresholds.

Scope

Applies to all electrochemical cell and metal-oxide semiconductor (MOS) type CO sensors permanently installed in the [Facility Name] parking garage ventilation control system, specifically units connected to the Building Automation System (BAS). Does not include portable gas monitors or sensors installed in mechanical rooms unrelated to exhaust monitoring.

Safety Precautions
  • LOTOLockout/Tagout ventilation fan control circuits if working within 1m of moving parts (belts, couplings). De-energize sensor power loop only if hot-swap is required.
  • PPEWear nitrile gloves to prevent skin oils from contaminating sensor membranes. Safety glasses required when handling calibration gas cylinders.
  • EXPOCalibration gas (50 ppm CO in air) is under pressure (2000 psi). Secure cylinder upright. Do not vent calibration gas in enclosed space without continuous air exchange.
  • ALIGNEnsure garage ventilation system is functional and set to occupied mode before introducing calibration gas.
Required Tools & Materials
  • NIST-traceable certified calibration gas cylinder (50 ppm CO, balance air) with C-10 fitting
  • Calibration gas regulator (0.5 - 1.0 LPM flow rate)
  • Non-absorbent PTFE or Tygon tubing (1/8" ID)
  • Calibration cap / magnetic wand (specific to sensor manufacturer: Honeywell, MSA, or RKI)
  • Multi-turn potentiometer adjustment tool (ceramic or nylon)
  • BAS client interface (laptop with BACnet/IP or Modbus connection)
  • Digital multimeter (DMM) for milliamp (4-20mA) loop verification

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Procedure: Step-by-Step
1 Pre-clean & Baseline: Access the sensor housing. Carefully remove the splash guard/sintered filter. Visually inspect for oil, dirt, or debris. Clean with isopropyl alcohol swab and allow to dry completely. Initiate baseline reading via BAS tag [FAN-STATUS] & [CO_LEVEL] to verify live output.
2 Span Gas Application: Attach the calibration cap securely over the sensor head. Connect the regulator and tubing. Open the cylinder valve, adjust regulator to 0.5 L/min. Allow gas to flow for 2-3 minutes to stabilize the sensor reading.
3 Calibration Adjustment: Observe the output signal on the BAS (or measure mA output via DMM). Adjust the "SPAN" potentiometer until the output matches the calculated value for 50 ppm. (For 4-20mA loop: 50 ppm / 200 ppm full scale * 16mA + 4mA = 8mA).
4 Zero Calibration: Remove the calibration gas. Allow the sensor to be exposed to fresh air (normal atmospheric CO ~0-2 ppm). Adjust the "ZERO" potentiometer until the output reads 4mA or 0 ppm on the BAS display. Allow 5 minutes for the output to settle.
5 Response Time Verification: Re-apply calibration gas. Record the time for the sensor to reach 90% of the final value (T90). Acceptable T90 is < 60 seconds.
6 Document & Restore: Record pre-calibration, post-zero, post-span readings on the PM log sheet (or ServiceGrid work order). Remove calibration cap, re-install the splash guard, and restore sensor to normal operating mode. Verify ventilation fan interlock engages correctly by monitoring BAS alarm points.

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