ShopDocs · Glossary Definition

Feed Per Tooth

Feed per tooth (F_z) is the linear chip thickness or chip load removed by each cutting edge of a milling cutter as it passes through the material, usually expressed in mm/tooth or in/tooth. It is a fundamental parameter used to calculate table feed rate via the formula Feed rate = RPM × number of teeth × feed per tooth, directly linking spindle speed, flute count, and material removal for efficient cutting.

In CNC milling, the programmer or setup technician starts with the toolmaker’s recommended chip load, then converts it to a feed rate using spindle RPM and flute count before posting the program. For example, if a cutter has 4 flutes, runs at 10,000 RPM, and the target feed per tooth is 0.05 mm/tooth, the table feed becomes 2,000 mm/min. In real production, F_z is adjusted for material, cutter geometry, and chip thinning—at low radial engagement, the actual chip thickness is less than programmed, requiring feed corrections. This parameter directly affects chip evacuation, surface finish, tool wear, and whether the cut is shearing or rubbing. Too-low F_z makes the tool rub, generating heat and poor finish; too-high F_z overloads teeth, raising cutting forces and risking chatter or tool breakage. Tool data sheets and feeds-and-speeds calculators use the same logic: determine an acceptable chip load for the tool/material pair, then compute the feed rate.

Operational Failure Matrix
Risk LevelOperational Pitfall Description
⚠️ Warning 1Rubbing from insufficient chip load: Reducing feed without adjusting RPM causes each tooth to take a thin chip, preventing clean shearing and generating heat, poor finish, and premature edge wear.
⚠️ Warning 2Tool overload from excessive chip load: Setting feed per tooth above recommendations makes each flute bite too deep, increasing cutting force, risking chatter, and chipping carbide or deflecting slender tools.
⚠️ Warning 3Chip load miscalculation after tool change: Swapping from 2-flute to 4-flute without adjusting feed rate halves chip load, causing rubbing; ignoring chip thinning at low radial engagement also results in insufficient chip thickness.
Technical FAQs
Is feed per tooth the same as feed rate?

No. Feed per tooth is the chip thickness taken by one cutting edge; feed rate is the machine's linear table motion, calculated from F_z, spindle speed, and flute count.

What formula is used most often on the shop floor?

Feed rate = RPM × number of teeth × F_z.

Why does chip thinning matter?

At low radial engagement, actual chip thickness is less than programmed feed per tooth, so feed must be increased to maintain the intended chip load; Machining Doctor explicitly identifies chip thinning as part of the calculation chain.

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